FILLING STATIONS FOR FILLING TUBES, JARS OR CUPS, INCLUDING LID APPLICATION
COMPLETE MIXING AND FILING LINES LUNA
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LUNA-B
COMPLETE LINE FOR FILLING PRODUCT INTO BUCKETS INCLUDING LID APPLICATION AND CLOSING
Loose commodities
Piece commodities
Powder commodities
Round tray
Bucket
LUNA-T MIX
COMPLETE LINE FOR MIXING AND FILLING VARIOUS PRODUCTS INTO TUBES
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Loose commodities
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Piece commodities
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Powder commodities
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Round tray
Round tray small
Tube
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Bucket
LUNA-T
FILLING STATION FOR FILLING VARIOUS PRODUCTS INTO TUBES
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Loose commodities
Liquid commodities
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Piece commodities
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Powder commodities
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Round tray
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Round tray small
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Tube
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Bucket
LUNA-C MIX
FILLING STATION FOR FILLING VARIOUS PRODUCTS INTO CUPS WITH A LID APPLICATOR
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Loose commodities
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Liquid commodities
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Piece commodities
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Powder commodities
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Round tray
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Round tray small
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Tube
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Bucket
LUNA-L
DEVICE FOR APPLICATION OF LIDS ON FILLED CANS AND TUBES
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Loose commodities
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Liquid commodities
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Piece commodities
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Powder commodities
CAN SEAMING MACHINE STILLER
DEVICE FOR AUTOMATIC SEAMING OF CANS AND TUBES
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Loose commodities
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Piece commodities
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Powder commodities
BLEMA VSS2
VERTICAL STATION FOR TUBE BOTTOM SEALING
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Tube
Frequently asked questions | FAQ
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What products can be filled into cylindrical packaging (tubes), cups, buckets, and bottles? Bulk products (granola, muesli, dried fruit, freeze-dried fruit, nuts, fertilizers, detergents, etc.), as well as liquids and pastes.
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What is the capacity of filling lines? Highly individual – we always adapt to customer requirements. Output ranges from 30 to 400 containers per minute depending on configuration
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Can different container sizes be used on one line? Yes, lines allow quick format changes. This requirement should be specified during initial consultation.
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How long does a format change take? It depends on the machine type and operator skill. For filling lines, typically around 30–60 minutes depending on line size.
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How are tubes and cups closed? Typically by snap-on lids, heat sealing lids to cups, metal bottoms, or heat-sealed paper bottoms.
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Can labeling and printing equipment be integrated? Yes, we integrate label applicators and marking devices.
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What filling volumes are possible? From 5 ml up to 120 liters depending on configuration.
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Can packaging machines be integrated into filling lines? Yes, we can integrate them into complete production systems consisting of interconnected machines.
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Are filling lines supplied with dosing systems? In most cases, yes. Without dosing systems only upon customer request. Dosing systems are selected based on product type and required accuracy.
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In what environment can the line operate? Operating conditions: 5–35 °C, max. 65% relative humidity. Not suitable for chemically aggressive or explosive environments. The machine must be levelled; dust and floor vibrations should be minimized.
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Is documentation included? Yes, standard delivery includes a technical manual, operating instructions, electrical diagrams, Declaration of Conformity, and electrical inspection report. Available in Czech and English (sometimes Polish, Russian, German). Other languages available upon request for an additional fee.
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Are filling lines environmentally friendly? Yes. Operation does not produce excessive waste. Startup requires approx. 15 empty cycles (waste is recycled). No additional waste is generated during operation. After end of life, no harmful substances are present. The machine consists mainly of a recyclable steel frame and acrylic covers.
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What safety features are included or available? Standard: protective covers, safety limit switches, emergency STOP buttons. Optional: safety fencing and defined safety zones depending on layout.
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What are the most common mistakes when designing packaging lines?
The most common mistakes in packaging line design are:
- Insufficient adaptation of the machine to the product type – each product requires a specific type of packaging and dosing equipment. If product samples and packaging materials are not available, it is easy to configure unsuitable equipment.
- Underestimating the required line capacity and speed.
- Incomplete line configuration – failure to include certain auxiliary equipment (marking systems, package inspection systems, etc.).
- Overlooking hygiene and safety requirements.
- Difficult maintenance due to poor accessibility.
- Proper design requires a detailed analysis of the product, production volume, and operating space to ensure that the line is efficient, safe, and easy to maintain.
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